PRIME MOTION— Help

Position & work coordinates Probing

Probing

Probing is the machine moving slowly until it touches something, and recording exactly where that happened. It is how you set a work zero you can trust.

What you need

A touch plate or probe wired to the controller's probe input. Most complete a circuit when the tool touches them, so they also need a ground clip on the tool — but not all do: an optical (photoelectric) probe triggers on a beam and is powered separately, and a spring-loaded plate has mechanical travel that absorbs a little overshoot. Which one you have is part of configuring the plate.

And tell the app which plate it is. Until you do, it cannot know whether your plate can find X and Y at all, how far above the material its top face sits, or which way round its probe signal runs. A plate it has never been told about refuses to probe rather than guessing.

What can be found

CycleFinds
ZThe top surface of the material or the plate
X or YOne axis on its own, by whatever method your plate uses
Corner (XYZ)All three in one routine
The Probe panel — axes, features the plate cannot do greyed out with the reason spelled out, the corner question, and the cycle preview
The Probe panel — axes, features the plate cannot do greyed out with the reason spelled out, the corner question, and the cycle preview

What your plate can do decides what the panel offers. A flat disc or an optical Z probe finds Z and nothing else, so Corner, X and Y are shown greyed out rather than hidden — the plate is what cannot do it, not the app. Set X and Y by hand instead: see Zeroing from a touched edge.

And plates do not all work the same way. Three shapes are supported, and the routine follows the shape:

ShapeHow it finds X and YOrder
External edge — an L-block hooked on the material's cornerTouches the plate's outer faces; the datum is the plate's wall plus the tool's radiusZ, then X, then Y
Parallel bore — a plate with a round hole at the cornerTouches both walls of the hole and takes the middle; the tool's radius cancelsX and Y, then Z
Chamfered pocket — a plate with a shaped recessTouches both walls of the pocket and applies the plate's own centre-to-corner offsetZ, then X, then Y

The same cycles are available as macros, which send standard G38.2 probing moves.

The probing macros — the same cycles, one tap each, from the Macros tab
The probing macros — the same cycles, one tap each, from the Macros tab

The two numbers that matter

Every probing cycle asks for:

Probe distance — how far to travel before giving up. Enough to reach the surface, not so much that a missed contact drives the tool a long way into something.

Feed rate — how gently to approach. Slow is accurate; slow is also the difference between a touch and a dent in a probe plate.

Defaults are provided and are sensible; adjust them for how far away the surface actually is.

Settings → Probing — approach speeds and travel limits, the numbers every cycle runs on
Settings → Probing — approach speeds and travel limits, the numbers every cycle runs on

Plate thickness

A touch plate has thickness, and the machine stops at the top of it. That thickness is subtracted so that zero ends up on the material — it is configured in Settings → Probing, and it must match the plate you actually own.

Most corner plates have two thicknesses, not one. Hooked on the material's corner the body rests on the material; laid flat for a Z-only probe the underside lip rests on it instead, and the top face is further up. On one common plate the difference is 2.65 mm — nearly double the depth of a 3 mm pocket. The app keeps both numbers and uses the one that matches the cycle you ran.

Where a number is blank, it has never been published. Several vendors do not publish theirs at all, and one publishes six different values for the same probe across its own manuals. In those cases the app shows nothing rather than a plausible guess, and the cycle refuses until you measure your own plate and type it in. That is deliberate: a blank gets chased, a wrong number gets cut.